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News & Stories - 09/17/2021

Preventing rod breaks

The cloud-based or on-premise software module guides employees step by step with detailed instructions and information – showing them the fastest way to solve the problem and significantly reducing the “Mean Time To Repair” (MTTR).

Kurzfristig auf Schwierigkeiten reagieren

Wenn es darum geht, ein Strangbruch-Problem in der laufenden Produktion zu lösen, sind eine schnelle Reaktion, gezielte Maßnahmen und eine abschließende Erfolgskontrolle gefragt. Das Softwaremodul d.uptime gibt dem Operator und dem zuständigen Techniker alles an die Hand, um die Problemursache zu identifizieren und zu verstehen, Lösungen umzusetzen sowie deren Erfolg zu prüfen und zu dokumentieren. Dabei profitieren insbesondere auch weniger erfahrene Mitarbeiter von den Schritt-für-Schritt-Anleitungen und den von der Software bereitgestellten Parametern und Einstellungen.

Alarm

Challenge

Faults in the production process are often discovered late, not classified as relevant and not documented with sufficient transparency.

Support by d.uptime

  • Role-specific alarms on any terminal device enable a rapid response
  • Customized settings for false alarms in the tolerance range

Instructions for operators

Challenge

When a problem arises, targeted action is required – this is a major hurdle, especially for less experienced operators.

Support by d.uptime

  • Step-by-step guide
  • Operator can decide when to work on which problem
  • Perfect teamwork with the technician

Instructions for technicians

Challenge

To provide effective support for the operator, the technician must have documentation of the steps already taken.

Support by d.uptime

  • Technician is alerted when the operator cannot solve a problem
  • Step-by-step guide
  • Automatic comparison of the current machine parameters with the mechanical and electrical centre lines for a specific brand and display of deviating parameters

Success monitoring

Challenge

The success of all measures taken must be verified and documented for comparison with problems that may arise in the future.

Support by d.uptime

  • Continuous production monitoring verifies the success of the individual measures
  • Simple, paperless documentation and retrieval of all changes or interventions in the shift report

Access to knowledge

Challenge

  • Simplify learning from each other
  • Share best practices
  • Fast support from Hauni experts

Support by d.uptime

  • Easy access to shared best practices
  • Supplementation of the instructions with individual experience
  • Integration of Hauni expertise at the push of a button
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